Standardized Design Of Artificial Sand Production Line

Summary

Artificial sand is one of the main raw materials for concrete, mortar and corresponding products. Traditional sand and stone production lines are generally small in scale, lacking long-term planning and design, and can no longer meet the needs of current development. Therefore, a new type of artific

You May Be Interested In

Detailed Introduction

Artificial sand is one of the main raw materials for concrete, mortar and corresponding products. Traditional sand and stone production lines are generally small in scale, lacking long-term planning and design, and can no longer meet the needs of current development. Therefore, a new type of artificial sand production line came into being, and standardized design is imperative.

The design of the gravel production line involves mines, general plans, processes, electrical automation, civil engineering, water supply and drainage, HVAC, environmental protection, budget estimates, and technical economy.

1. Determine a reasonable rough location

Based on the quality of the existing mines or newly purchased mines, the planned mining period is estimated to be 15 to 20 years. Consideration should also be given to placing the sand and gravel plant near the quarry in order to reduce the transport distance of raw materials. When the quarry and the main user are far away, rough crushing should be arranged in the quarry, and the intermediate material after the rough crushing is sent to the main plant area through the conveying equipment to continue processing and manufacturing.

2.site selection

3. total graphic design

4. electrical automation

The electrical automation design should adopt advanced and reliable DCS or PLC control system, with a high level of automation, in order to achieve the goals of high efficiency, energy saving, stable production, optimized control, etc., and minimize the number of operating posts and reduce production costs.

5. building structure

Under the premise of meeting the production requirements, the civil engineering design should be arranged in the open air as much as possible to minimize the cost of civil engineering. Architectural design should strictly abide by the current relevant national building design codes and standards, pay attention to ventilation, heat dissipation, sound insulation, and shock absorption measures in the workshop, and adopt technical measures such as fire prevention, explosion protection, waterproof, and moisture resistance.

6. Water supply and drainage and HVAC

7. Mining

In the field of mining, by analyzing mine exploration data, formulating mine development and utilization plans, rational use of mine resources, consideration of recultivation and forestry, avoiding adverse geological disasters, development and utilization, protection of ecology, resource conservation, and environmental friendliness.

8. production process

Process design must first determine the production scale, perform process balance calculations, reasonably determine process equipment capabilities, operating rates, perform material balance calculations, and reasonably determine the storage methods and storage periods for various materials.

According to the characteristics of dust in the production process, determine the dust removal program, calculate the air volume, and choose a dust collector reasonably.

Analyze the soil content, hardness, and other characteristics of the ore. Based on the characteristics of the company’s region, and through the comparison of the plans, reasonably select equipment such as soil removal, crushing, screening, sand making, dust removal, and transportation.

The process design balances the power, water and gas consumption of the entire plant, and uses system theory to optimize the performance of each link of the artificial sand and gravel production line, and the entire production line runs with high quality and efficiency.

Hot Products